The air texturizing machine feeds continuous fibers (POY/FDY) such as nylon and polyester into an air texturizing nozzle with a feed roller set at arbitrary speed, interlaces that yarn with air or blends them using turbulence generated by compressed air inside the nozzle, and then produces yarn known as ATY.
1. Product Description
After drawing, the tows of FDY filaments such as nylon, polyester and polypropylene fibers are blown under the action of high-speed airflow in the nozzle, fluffy into arcs and rings, and intertwined into deformed filaments. ATY machine adopts different deformation processes to make its product air textured yarn (ATY) have wool-like, cotton-like, linen-like or silk-like appearance and feel.
2. Technical Data
| Spinnable Yarn Density | 5000d |
| Spinnable Fiber Material | Polypropylene/Polyester/Nylon |
| Spinning Package | 430*250 |
| Mechanical Speed | 150-1000m/min（Process speed depends on process parameters, nozzles and raw filament quality.） |
| Spindle Number | 24spindle/section - 288spindle/section |
| Number Of Winding Layers | 3layers |
| Section Distance | 1440mm |
| Winding Diameter | 250mm |
| Winding Shape | Bipyramid or rectangular, angle adjustment70，75，80，90 |
| Transverse Length | 195-250mm |
| Crossing Angle | Adjustable10-45 |
| Chuck Size | φ69.2 φ57.15 |
| Feeding Roller | 3pics/spindle |
| Sensor | 3pics/spindle |
| Yarn Cutter | 2pics/spindle |
| Creel Form | 4-angle fixed creel with 4 feeding positions per spindle |
| Total Power | 80KW |
| Machine dimension(L*W*H) | 19943*10000*4100（288spindle, including creel width） |
3. Yarn Processing
When the filament enters the nozzle at low overfeed rate, the running direction of the hot gas flows along the tow to disperse it. The tow is fixed under the effect of deformation and heat setting in the nozzle. The design of the nozzle should reduce the gas consumption and improve the intertwining effect. The Y type design can make the yarn knot stable and the length of the yarn is consistent. The jet deformed wire is not a yarn with loose ends of the fiber, but an irregular loop and a twisted filament produced by a mechanical method. The filament is formed by the filament winding and heat treatment of its adjacent filament.
4. Machine Sketch
5. Final Products:
ATY yarn has wool-like, linen-like and cotton-like appearance and feel, and is widely used in clothing, home decoration, car seats, umbrellas, bags, carpets, wall cloth and other textile industries or industrial puffing and dipping products.
6. Machine Details
1.The key part is an air-jet deformed nozzle for ATY MACHINE .
2.When the filament enters the nozzle at low overfeed rate, the running direction of the hot gas flows along the tow to disperse it.
3.The tow is fixed under the effect of deformation and heat setting in the nozzle. The design of the nozzle should reduce the gas consumption and improve the intertwining effect.
4.The Y type design can make the yarn knot stable and the length of the yarn is consistent. The jet deformed wire is not a yarn with loose ends of the fiber, but an irregular loop and a twisted filament produced by a mechanical method.
5.The filament is formed by winding its adjacent filament and fixing after heat treatment.
7. Packing & Delivery
TEL: +86 538 899 6996
E-MAIL: sales@jiameitech.com
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